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ICON Power Solutions.Your Trusted Partner in Electrical Control & Power Distribution

Structural Steel Fabrication for Switchyards

Structural Steel Fabrication for Switchyards

|| Robust Infrastructure. Precision Engineering. Reliable Power Support. ||

At ICON Power Solutions, we specialize in the custom fabrication of Structural Steel Components for Electrical Switchyards. Our structures are designed to support high-voltage equipment, conductors, and protective devices — ensuring mechanical stability, electrical safety, and long-term durability under all environmental conditions.

With state-of-the-art fabrication facilities and strict adherence to IS/IEC standards, ICON delivers high-strength switchyard steel structures that meet the demanding requirements of transmission and distribution systems.

Switchyard structures form the physical backbone of substations and grid-connected power infrastructure. ICON fabricates a full range of steel structures required in AIS (Air Insulated Substations) and GIS (Gas Insulated Substations), including:

  • Equipment Support Structures (for CT, PT, circuit breakers, isolators)
  • Busbar Support Structures
  • Lightning Mast & Earth Mast Structures
  • Cable Trenches, Cable Racks & Frames
  • Control Room & Panel Mounting Platforms
  • Gantries, Pipe Structures, and Lattice Frames

All structures are engineered to withstand mechanical loads, dynamic wind forces, and seismic conditions — with high corrosion resistance for long service life.

Key Features:

  • Custom Design & Detailing: Fabrication as per project drawings, electrical layout, and structural analysis with full CAD support.
  • High-Grade Materials: Fabricated using MS, galvanized steel, or stainless steel as per site and voltage class requirements.
  • Corrosion Protection: Hot-dip galvanized or painted finishes as per IS 2629/IS 4759 standards for outdoor installations.
  • High Load Bearing Capacity: Designed for wind loads, short-circuit forces, and conductor tension in 11kV to 400kV systems.
  • Precision Fabrication: CNC-based cutting, punching, welding, and assembly ensure high dimensional accuracy and perfect fit.
  • On-Site Support Available: ICON provides logistics, on-site erection assistance, and structural inspection support upon request.
Applications:
  • Power Transmission & Distribution Switchyards
  • Substations (AIS & GIS – 11kV to 400kV)
  • Renewable Energy Projects (Solar & Wind Farms)
  • Utility and Industrial Power Systems
  • Smart Grid & Energy Infrastructure Projects
Why Choose ICON for Switchyard Steel Fabrication?

End-to-End Capability

Strict Quality Compliance

All structures are manufactured as per IS/IEC/ASTM codes with quality checks at every stage.

Fast Turnaround & Scalable Production

Custom-Built for Your Project